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TOC Reference Bank - Page 1
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Implementation Reference Bank Search
TOTAL SEARCH RESULTS 95
Showing 10 records

New records are added to the reference bank all the time.
Please check back soon to see these new success stories.


1.
P. L. Porter , United States.
Industry:  Automotive   Sales:  $25,000,000     
TOC Applications:  DBR  
Brief Summary:  WIP is down 800,000 dollars and profit margins are up. Did not have to spend millions of dollars changing entire MRP system
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2.
Grand Rapids Spring & Wire Products, Inc. , United States.
Industry:  Automotive   Sales:  $12,000,000     
TOC Applications:  DBR  
Brief Summary:  On-time deliveries have improved from a dismal 60% to 95%; inventories have decreased 30% while sales have doubled; cost of quality has dropped from 6% to less than 3.5%
 Click here for details

3.
Fluid Technology Corporation   Division:  Marlow Division , United States.
Industry:  Other   Sales:  $2,000,000     
TOC Applications:  DBR  
Brief Summary:  On-time delivery was at 75%, despite finished goods on 40 models and a lead time of 6 weeks on 29 others. On-time delivery is at 98% (most pumps beat the paperwork to the dock); shipments are up 30% since going to 2 day delivery; Finished goods has been eliminated and WIP is down 22%. Time to implement was approximately 8 weeks.
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4.
Ford Motor Company   Division:  Electronics Division , United States.
Industry:  Automotive   Sales:  $3,000,000,000     
TOC Applications:  DBR  
Brief Summary:  Used TOC to improve on major gains made with JIT between 1988 and 1991, reducing lead times by an additional 60-80% and improving on-time to 98%; eliminated need for two expensive plants saving approximately 100 million dollars; reduced quality defects by 50%; improved investment effciency by 20% and on-time delivery by 38%
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5.
Federal Mogul Corporation   Division:  Chassis Products Operation , United States.
Industry:  Automotive  
TOC Applications:  DBR ,TP applications  
Brief Summary:  TOC credited with saving the plant by helping achieve impressive turnaround - increased earnings 140%; throughput up 20%; operating expenses down 11% and production lead times down from 90 days to a range from 3 to 15 days.
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6.
Stanley Furniture , United States.
Industry:  Other  
TOC Applications:  DBR  
Brief Summary:  Lead times dropped from 10 weeks to 4 weeks, resulting in an inventory reduction of over 2 million dollars. Most orders are now shipped from production, not finished goods. Went from a shortage of buggies to hold material to an excess of 200 buggies.
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7.
Binney & Smith   Division:  Crayola Crayons , United States.
Industry:  Other  
TOC Applications:  DBR  
Brief Summary:  In less than a year, cycle times were reduced 70 to 80%; WIP inventory reduced over 80%, run sizes reduced 70 to 80% and setup reduced 30 to 60%
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8.
Monster Cable , United States.
Industry:  Other   Sales:  $20,000,000     
TOC Applications:  DBR ,TP applications  
Brief Summary:  Used to take 10 days from order receipt to shipping, today it is done in a few hours. TOC being applied to all areas -customer service, credit and sales force
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9.
Warren Featherbone Company , United States.
Industry:  Textiles & Apparel  
TOC Applications:  DBR ,Distribution  
Brief Summary:  Major improvements in entire supply chain - Warren Featherbone improved margins by nearly 20%, while improving turns from 2.5 to 4.5. Mercantile's retail store experienced gross margin increase of 135% and store space decreased 50%
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10.
Mercantile Stores , United States.
Industry:  Other   Sales:  $2,400,000,000     
TOC Applications:  Distribution ,TP applications  
Brief Summary:  Improvements in supply partners as well - creating win-win. Mercantile's retail store experienced gross margin increase of 135% and store space decreased 50%, while Warren Featherbone improved margins by nearly 20%, while improving turns from 2.5 to 4.5
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