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TOC Reference Bank - Unilever, lever Ponds
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ORGANIZATIONAL INFORMATION  < back
Company Unilever, lever Ponds Division Quality Products
Location Durban - South Africa.
Company Contact   Manna Hoogenboezem
Source of Reference 

Managing Director

Sales $25,000,000
IMPLEMENTATION INFORMATION
Name Unilever, lever Ponds
Location Durban, Natal South Africa
Industry Segment Other
Revenue $25,000,000
Number of employees 280
Implementation Date From November 2001 to July of 2003
Type of operation Manufacturing
Systems in use ERP I
WHAT WAS DONE?  
TOC Applications All TOC applications
Software implemented Syspro 6.0
Processes Finance, Manufacturing, Distribution, Inventory
WHO DID THE WORK?  
TOC Experts involved 
TOC company Goldratt Group
RESULTS OF IMPLEMENTATION
PROJECT PAYBACK  
Months to first visible results
1
OTHER BENEFITS  
On-time performance
From 80
To 95
Percent improvement 25
Organizational alignment Yes
Brief summary 4X4 process was used to develop strategy . Required integrated ERP system,a business intelligence tool to allow for S-DBR and full replenishment in supply chain. Worked together with software developer (Syspro) and Implementer to develop integrated new rules, while implementing new software. Unilever went live with TOC rules and reports in place. During the implementation the constraint shifted from external to interal and is being addressed.