Arevalo, J. and M. Birrell (2013). Using the load control mechanism as
a focusing tool for sales and marketing. TOCICO International Conference:
11th Annual Worldwide Gathering of TOC Professionals, Bad Nauheim, Germany,
Theory of Constraints International Certification Organization.
The Rapid and Reliable Replenishment (RRR) Strategy
and Tactic tree (S&T) explains the elements to build the capability to be
remarkably reliable and to capitalize on it. The most important element in the
capitalize part is the mechanism known as Load Control, where operations can
provide sales with safe due dates, so that the company is very likely to meet
any due date that sales promises to clients. There are situations where the
offer has been effective but sales drop for a while. The impression could be
that it is necessary to change the offer when it is just a fluctuation of the
market. On the other hand a mechanism is required to provide the company and
the sales force a constant and consistent view of the throughput generated by
specific market segments and clients, when the company has many segmented
product lines that are not interchangeable. In this presentation, the
proposition is to use the Load Control mechanism also to buffer against
fluctuations in demand; being paranoid but not hysterical. Additionally the
load control by product line is connected to the sales activities and focus to
determine where the company needs to dedicate its attention to ensure the best
possible results.
Birrell, M. (August 5th, 2011). 'Safety net' concept - Between paranoia
and hysteria. TOCICO Webinar Series. TOCICO, Theory of Constraints
International Certification Organization.
Sometimes, the sales department is pushed by their
own objectives or finance to get more sales no matter what when sales start
dropping and it seems that throughput may not cover operating expenses for a
significant period. What is paranoia in such case?
Burkhard, R. (2013). Focus on the sourcing process. TOCICO
International Conference: 11th Annual Worldwide Gathering of TOC Professionals,
Bad Nauheim, Germany, Theory of Constraints International Certification
Organization.
We have all learned markets are almost always the
constraint. Markets do not buy enough, at high enough prices to satisfy our
goal of (sufficient) profit now and more in the future. To solve the problem we
have learned to generate offers clients are (supposedly) unable to refuse. And
yet, my impression is we are still a considerable distance from a 100% success
rate with such offers. To discuss the problem I will review these issues: • A
business will usually have other advantages than the things TOC brings to the
table. These must not be forgotten when developing an offer for clients. • Sales seem to forget that clients have a
buying process that starts very early – at the time the need is recognized and
well before requests for quotes are mailed. How purchasing and selling processes
should align? • A sales person that can transform himself into a trusted
advisor has a big advantage • The entire
organization is responsible for selling. All of the organization has
significant impact.
Chung, N. (2009). Lead time management in a machinery manufacturing
company. TOCICO International Conference: 7th Annual Worldwide Gathering of
TOC Professionals, Tokyo, JP, Goldratt Marketing Group.
This presentation describes a case of an
implementation of a lead time management system in a company
manufacturing/assembling machining-center. The production lead time of each
product is responsive to the demand of the sales department. The drum buffer
rope (DBR) production control system was implemented by reprogramming the
existing ERP and APS systems. The transportation lead time is controlled by the
location of inventory warehouses. The new approach is now anticipated to please
both the sales and production departments.
Cohen, O. (2003). Incorporating TOC into sales management: A real case
study. TOCICO International Conference: 1st Annual Worldwide Gathering of
TOC Professionals, Cambridge, England, Goldratt Marketing Group.
The presentation describes the implementation of TOC
in the sales function of an organization. The company sells/distributes
services directly to the market through its direct sales force; there is no
shortage in supplying the products; the sales force recruits the direct sales
people; and there is no shortage of good direct sales people in the
market. The change sequence questions
(What to change? To what to change to? and How to cause the change?) were
applied in analyzing the company. The
answers to these questions are: What to change?: The way we plan the use of our
resources and the supervision of the execution. To what to change?: We plan, schedule and supervise the use of
our resources systematically, using the five focusing steps. How to cause the
change? We learn how to customize the ideas to our environment and we educate
our people and support them with appropriate tools and help.
Ferguson, L. A. (March 6th, 2013). Introduction to marketing & sales. TOCICO
Webinar Series. TOCICO, Theory of Constraints International Certification
Organization.
The TOC marketing and sales (M&S) solution is
focused on enabling an organization to capitalize on a decisive competitive
edge. The marketing application addresses how to create an 'un-refusable offer'
for potential clients, one which provides a WIN for all. If this process is
followed effectively, the probability of turning a prospect into a customer is
high (not 100%). The sales process is geared to selling a solution, rather than
a product or service, and is managed as a series of steps that flow well (in
terms of lead time) with good conversion rates between each. The TOC M&S
solution has resulted in an 80% (or higher) hit rate for some organizations.
This session will cover some of the key elements of the TOC M&S solution.
Fondevila, E. and J. Fiallos (2013). Institutionalization. formality in
processes by introducing SOPs as a powerful mechanism to guide the process of
building, capitalizing and sustaining the decisive competitive edge during a
Viable Vision implementation. TOCICO International Conference: 11th Annual
Worldwide Gathering of TOC Professionals, Bad Nauheim, Germany, Theory of
Constraints International Certification Organization.
Through this presentation we will describe how,
utilizing the strategy and tactics (S&T tree) as guidance, we built a TOC
SOP (standard operating procedure) IMPLEMENTATION MANUAL as a robust mechanism
that helps every individual of the company to get quickly engaged with the
process of building, capitalizing and sustaining the decisive competitive edge.
We will go through every aspect detailed in the Manual built with the purpose
of focusing management attention by assuring a continuous flow through the
implementation process: - Objectives: The sales system’s purpose using the
S&T’s logic. - related documents: documents built/used to support the
implementation. - detailed processes: every step of the process and related
documents needed. - policies involved: to introduce TOC principles on the
bureaucracy of the company. - Key performance indicators (KPI’s): scorecard of
internal and external KPI’s that measures performance of the system. As we
recognize management attention as the main constraint of companies, we
developed this tool to simplify and standardize the implementation process making
it easier to reach harmony by generating stability and growth at the same
time. Once this manual is established as
the principal guide for the implementation, it becomes a source for continuous
improvement and closes the gaps between the focus on short-term versus
long-term horizons.
Ghoshal, S. and J. Pun (2010). How marketing changed operations in a
restaurant. TOCICO International Conference: 8th Annual Worldwide Gathering
of TOC Professionals, Las Vegas, NE, Goldratt Marketing Group.
This presentation illustrates how the organization
was transformed from a traditionally run restaurant to one of the most
efficient restaurants with big improvements in quality and customer service.
This restaurant chain is possibly the only one in the whole of Mexico to give a
mafia offer to its customers both on time and quality.
Gilani, R. (2003). Increasing cash for manufacturing organizations through theory of constraints.
TOCICO International Conference: 1st Annual Worldwide Gathering of TOC
Professionals, Cambridge, England, Goldratt Marketing Group.
This presentation describes situations where cash is
the constraint and actions that will eliminate that constraint. Some cash draining practices of cash starved
organizations are purchasing more than immediate requirements to take advantage
of quantity discount; combining supplies to get freight advantage; producing
more than immediate requirements for better capacity utilization; not selling
obsolete material below purchase price / book value. Exploiting a cash constraint means rotating
the cash faster: reduce cash to cash cycle time; reduce cash collection time
(Receivables); reduce manufacturing lead time (not processing time), and
thereby WIP, and FG inventory; reduce supplier lead time, and thereby RM
inventory. Do not waste idle cash in the
form of surplus / obsolete material and equipment. Exploiting the cash
constraint means shrinking collection time, raw materials lead time, shrinking
manufacturing lead time. Exploiting the
cash constraint also means selling surplus / obsolete materials.
Goldratt, E. M. (2005). Success through simplicity. TOCICO
International Conference: 3rd Annual Worldwide Gathering of TOC Professionals,
Barcelona, Spain, Goldratt Marketing Group.
This presentation covers, in depth, the following
subjects: 1. The bottleneck is clearly, persuading companies to properly embark
on a holistic implementation. We believe
that the Goldratt Group succeeded in developing a good enough answer. Therefore, I will delve, in particular, into:
a) The process of using Viable Vision as the main element in properly igniting
the interest of a company. b) The details of the process to achieve top
management consensus. c) The essential details and logic of what make the
necessary and sufficient offer such a compelling win-win (and how easily some
deviations turn it into nothing). 2. Our efforts in the last two years have
brought to our attention that the distribution application is by far more
central to most organizations than previously perceived. Unfortunately, the logic and mechanism of
this application is the least known and is barely understood. Therefore I will
delve into the detailed logic and practice of the TOC distribution
solution. For that I will use extensively
the INSIGHTS. This will also enable me to explain the power of this new set of
tools in almost every aspect of the process. 3. The structure and mode of
operation of the Goldratt Group and our terms and conditions for win-win-win
collaboration.
Goldratt, E. M. (2006). The strategy and tactics tree Day 2 (upgrade
workshop) cont. TOCICO International Conference: 4th Annual Worldwide
Gathering of TOC Professionals, Miami, Fl, Goldratt Marketing Group.
The presentation continues with the strategy and
tactics tree (S&T) and discusses how to build leads for sales. When
quantities increase by an order of magnitude it is not enough to increase
capacity, new processes of support, control and measurement are needed. Went a company brings in 2-3 clients a year
lead opportunism is good enough. But a process is needed when sales must grow
fast. There is a sufficient and constant
flow of qualified leads going into the buffer of the sales funnel. Having a decisive competitive edge offers a
way to keep the buffer full. The characteristics of a person that can build a
good lead generator are not the same as a good sales person. Sales are a multi-project environment, bad
multitasking is prevalent. Measurements
can force a person to do the wrong thing.
Remove measurements from people that do the wrong thing.
Goldratt, R. (2003). Solutions for sales: Logistics and requirements.
TOCICO International Conference: 1st Annual Worldwide Gathering of TOC
Professionals, Cambridge, England, Goldratt Marketing Group.
This presentation describes a three-day workshop. Three to five team presentations are worked
on in the workshop with at least one participant for each presentation group
being knowledgeable about the client.
Each participant works on an offer to a specific prospect with whom a
meeting is scheduled. The content of the workshop includes 1. What is a sale
(characteristics of a major sale; practical approach to major sales; and the
sales cycle)? 2. Analysis of the current
status (Identifying a prospect; Analyzing the prospect’s problems; Communicating
the prospect’s problems; and Building the bridge from the problem to the
solution). 3. Presenting the offer. 4. Obtaining commitment. Each point is
outlined in detail. The sales cloud is
presented: A Close the sale B Avoid objections D Not present the product and
its qualities at the initial stage B Raise the prospect’s interest. D’ Present
the product and its qualities at the initial stage. The solution is therefore before presenting
the product an agreement must be reached about the problem and its
magnitude. Each step in the process is
described: Introduction, Analysis of the current situation, Present the offer;
and Obtain commitment. Forms are provided for estimating the impact of the
problem on the organization, building a generic cloud, etc. The procedures for
each step are listed.
Goldratt, R. (2006). Advances in the TOC sales and marketing (SFS) body
of knowledge. TOCICO International Conference: 4th Annual Worldwide
Gathering of TOC Professionals, Miami, Fl, Goldratt Marketing Group.
This presentation describes the solution for sales
(SFS) expert and the SFS process, the vendor managed inventory (VMI) offer for
a steel company, the distribution offer to distributors and retailers, and the
inventory turns offer to contract manufacturers. Three case studies are
presented: 1. A VMI offer of a steel company to an original equipment
manufacturer (OEM) client; 2. A distribution offer proposed to distributors in
a massive network; 3. A Chinese company servicing brand owners from around the
world (inventory turns offer). SFSco
provides Viable Vision (VV) clients solutions; the SFS expert is defined. The real challenge is to sell the SFS offer
to the sales force. The SFS process
consists of assignment, preparation, ramp-up, and implementation (ready-set-go). The different types of offers are discussed.
For example, the VMI offer is discussed including appropriate environments,
manufacturers grant business for proven excellent availability coupled with
lower inventory and less hassle at good prices; and the offer is based on
actual consumption data (not orders); we manage the client’s inventory,
guaranteeing 100% availability with less than half the inventory.
Hodgdon, B. (2004). How to ensure success with compelling offer.
TOCICO International Conference: 2nd Annual Worldwide Gathering of TOC
Professionals, Miami, FL, Goldratt Marketing Group.
Increasing the sales productivity of TOC consultants
to help the attendees understand what they must do to cause sales. They can use the principles to create sales
in their own businesses and to also help their clients create sales. Key learning points include: 1. How to create
sales opportunities. 2. The two causes of sales success. 3. How to measure and
manage both causes. 4. What you must know about your clients to insure their
success (and yours).
Hodgdon, B. (2009). Strategy and tactics for selling a TOC robust
solution. 1st Annual North American Regional TOCICO Conference, Tacoma, WA,
Goldratt Marketing Group.
This presentation is not about the strategy and
tactics tree or a Viable Vision. This presentation covers the profile of the
right businesses; business results premise; buying influences; universal buying
cycle; launching the offer-strategy; winning the sale-where to begin; winning
the sale-building the trust; and a winning proposal. Some points are strategies and some are
tactics. The business profile where this
model of selling fits: the business sells to other business; the 80/20 rule
applies to their revenue; a sales force is required (direct or indirect); more
than one person must be sold; and the sale is rarely closed in the first
call. Each point is discussed in some
detail providing both strategies and tactics. The universal buying cycle is described. In summary, a robust solution doesn’t sell
itself, assumptions for salespeople must be explicit; choose easy accounts
first to test the process; call on all buying influences, trust is built by
what is learned; and selling is not telling-selling is learning.
Klarman, A. and R. Klapholz (2007). The cash machine. TOCICO
International Conference: 5th Annual Worldwide Gathering of TOC Professionals,
Las Vegas, NV, Goldratt Marketing Group.
This presentation describes the role of sales
management as managing your own sales (time management, negotiation skills,
product/process learning, customer calls, closing skills, account profiling,
etc.) or managing your people (sales force/sales operation) and the tasks of
the sales force manager. The current belief that a good salesman equals a good
sales manager is dispelled. The problem
is that the sales manager focuses on the sales, not the sales operation and the
sales process is an island in the company. The traditional approach to sales
management is described as mission impossible. The systematic approach of TOC
applied to the sales process consists of applying the five focusing steps to
selling process of selection, qualification, needs assessment, letter of
understanding, presentation demo, solution proposal and technical check,
production demo, quotation submission, negotiation, and closing. The sales
funnel concept is outlined and an example provided illustrating the traditional
approach and the TOC approach.
Approaches to improving the steps are provided considering that step is
the constraint. The focus of this presentation is on shortening the sales cycle
or making the constraint more efficient with TOC. The problems of multitasking
are illustrated. Reasons for the
end-of-quarter syndrome are provided. The prospect-to-order chain (and steps)
and the prospect-to-cash chain (and steps) are described and illustrated using
the five focusing steps.
Krishna, A. and K. Kothekar (2007). Decisive competitive edge in auto
after market. TOCICO International Conference: 5th Annual Worldwide
Gathering of TOC Professionals, Las Vegas, NV, Goldratt Marketing Group.
This presentation describes the implementation of
theory of constraints across the Fleetguard supply chain in India. Fleetguard
makes filters, filtration systems and coolants.
Fleetguard is backward integrated to media (paper), sheet metal, tools
and dies, rubber components, coolant blending and adhesives. The supply chain consists of 5 plants,
institutional customers, original equipment (OE) customers, OE first fit
customers, OE spares, after market of a 14 distribution warehouse network, 90
distributors and 5,000 retailers.
Fleetguard had a high market share in all markets therefore a Viable
Vision was not possible (according to Goldratt). Fleetguard had limited growth potential in
the OEM channel but unlimited growth in aftermarket particularly if the range
of products and geographic market (reach) were not restricted. The aftermarket of small fleet owners was
serviced by the 90 distributors. The
current and future reality trees of the aftermarket are provided. The primary measure of the distributor is
return on investment (in inventory from a company). Step 2.1 Inventory turns competitive edge is
presented. Level 4 of tactics of build
(produce to availability), capitalize (proposal design inventory turns offer,
value selling, and sales funnel management) and sustain (capacity elevation)
are discussed. The components of plant
operations, the results and negatives to build to availability; the components
of distribution, the impact, the obstacles, the paradigm shifts and sales role
to capitalize in sales, the unrefusable offer to distributors, and the results
are discussed. New product development
was critical to capitalizing on the aftermarket.
Lang, L. (2008). Achieving success with a mafia offer - lessons learned.
TOCICO International Conference: 6th Annual Worldwide Gathering of TOC
Professionals, Las Vegas, NE, Goldratt Marketing Group.
This presentation provides the definition and
benefits of a mafia offer; the background providing our experience with
clients; the six most common problems and solutions; other lessons learned and
the results of mafia offers. A mafia
offer is an offer that meets a client’s significant need to the extent that no
significant competitor can. (Dr. Eli Goldratt)
A mafia offer is an offer so good, that your customers can’t refuse it
and your competition can’t or won’t offer the same. The mafia offer should increase sales and
profits significantly and guide the strategy and tactics for the entire
organization. The mafia offer boot camp
is described. The six common problems
include how your offer is presented; getting in to make your mafia offer presentation;
the number of prospects; risk, paranoia, too good to be true; your target
market; and quality / lead-time / DDP / customer service. Lisa provides a case study illustrating the
problems and solutions.
Lang, L. (2012). Mafia offers: Dealing with a market constraint.
TOCICO International Conference: 10th Annual Worldwide Gathering of TOC
Professionals, Chicago, Il, Theory of Constraints International Certification
Organization.
In this presentation, Dr. Lisa gives a quick overview
of her mafia offer chapter (#22) in the Theory of Constraints Handbook and
emphasizes the points most people miss.
The remaining time is devoted to a hands-on application with exercises
from her mafia offer boot camp and Q&A.
Read the chapter, bring your questions and come prepared to challenge
your thinking!
Lang, L. (February 14th, 2011). Mafia offers - Ask the expert. TOCICO
Webinar Series. TOCICO, Theory of Constraints International Certification
Organization.
Chapter 22 of the Theory of Constraints Handbook is
Mafia Offers: Dealing with a Market Constraint. During
this Q&A webinar with Dr Lisa you can ask questions about the chapter or
about mafia offers in general. This is a rare opportunity to ask the
expert about YOUR mafia offer or implementation challenges!
Lang, L. (Nov. 16th, 2011). Mafia offers Q & A session. TOCICO
Webinar Series. TOCICO, Theory of Constraints International Certification
Organization.
Create a market offer so good, your customers can’t
refuse it and your competition can’t or won’t offer the same – that’s a ‘mafia
offer’! A 'mafia offer' sounds like something out of a movie, not
something that could actually allow you to increase and control your
sales. It turns out that mafia offers are possible for the majority
of companies. The reason that most companies don’t know that they
have one or know what it is, is because they just don’t know how to develop
them. If you read Dr. Goldratt’s book It’s Not Luck or one of the
other Theory of Constraints (TOC) books, you read about how we use
cause-and-effect logic (also called Theory of Constraints Thinking Processes) about
your customers, your industry, and about your company to create the
offer. You also know that it’s not easy to do. Join this
Q&A webinar to ask Dr. Lisa questions on how to develop mafia offers. This
is a Q&A session only...no presentation will be provided, so come prepared
with your questions! Please read Chapter 22 of the TOC Handbook to help
prepare for this webinar.
Lang, L. and J. Roff-Marsh (2009). A mafia offer meets 10 times the
volume of sales appointments. 1st Annual North American Regional TOCICO
Conference, Tacoma, WA, Goldratt Marketing Group.
Justin and Dr. Lisa get asked (almost) daily if
Justin’s approach to sales (sales process engineering) complements Dr. Lisa’s
approach to marketing (mafia offers). Of course, the answer’s yes: philosophically
we’re both coming from the same (TOC) place, so how could our approaches
possibly be in conflict? But the practical implementation – and integration –
of these two approaches is the really interesting subject to explore. And
that’s the purpose of this session.
Lang, L. and B. Stillahn (2013). 5 major marketing mistakes. TOCICO
International Conference: 11th Annual Worldwide Gathering of TOC Professionals,
Bad Nauheim, Germany, Theory of Constraints International Certification
Organization.
5 Major Marketing Mistakes: Marketing is connecting with your target
market and showing them you have the stuff that solves their problem or
delivers better outcomes/ results, explaining it to them where they can be found
and helping them to buy it. Here are 5
major marketing mistakes: 1. Not selecting a target market or niche. • Your
target market is the people you want to sell to along with the products/
services you sell. People with specific
needs and the specific stuff they need equal a target market. • UDEs will only
make sense to your market IF they are really THEIR UDEs. • The TOC Buy-In
process is missing layer 0. It’s very
difficult to gain buy-in from an unknown, un-described, entity. • If your
target market is not specific enough, they won’t relate. The more specific and targeted your market,
the more you can talk directly to them and in their language. • Where do you
make the most Throughput for the least amount of your capacity? • What are your
under exploited assets? • Opportunity is
… a need to be fulfilled … a want to be addressed … a fear to be
relieved … a problem that needs to be solved.
For opportunity to flourish there needs to be an identifiable group that
will buy it and a profitable way to contact and engage the target market. • When
most hunters go out to hunt, they think like hunters. When a master goes out to hunt, he thinks
like a deer. • Knowing what your market really wants and who they really are is
very important. Communicating where
they’re at without making them wrong is important, while pushing their
emotional hot buttons. Rationality is
used as a tool to support the emotional. • Write your marketing to ONE very
specific person (your Avatar – a member of your target market). • Market WHERE
they hang out and in the way (type of media) they hang out. 2. Not measuring at
all or not measuring the right things. • In operations we can physically see
constraints. In marketing we don’t have
this ability – we need data. • What’s working for you – twitter, LinkedIn,
website, webinars, direct mail, Facebook, Interest, article writing, PPC,
retargeting, blog posts, TV, banner ads, podcasts, cold calls, video marketing,
leaving comments, mobile marketing, email marketing, or what? • How many leads
do you generate? By what method(s)? What is your conversion rate at each step of
your sales inversion process? • What’s your sales conversion process? Retention process? • What’s your upsell and/or post sale
process? • What do you spend on marketing and what ROI does each generate? (BTW your ROIs will be much better if you
have a specific target market.) • When calculating your ROI, consider both time
and money. • If you don’t know these numbers, how will you know where to focus
your efforts and what to improve? • Testing is how we improve our
marketing. What to test, in what order
depends on what your measures are indicating. ?
Test your message - wording, pictures, colors, placement, fonts ? Test the medium - direct mail, ads, videos,
webinars, closing techniques ? Test your sales process ? Test where/ how your
make your offers, as well as, the specifics of your offer • The ability to turn
floods of information into real knowledge has become one of today’s most
valuable resources. 3. Not understanding
what you’re selling. • It’s not about you or your product/service. • It’s about
them and the outcome or better results they’re seeking. • The customer doesn’t
want products, services or techniques – they want an outcome! • People want
value. The way we offer them value is in
the form of results which is in the form of our products or services. • Selling
a tangible, measurable results that the customer can expect to experience in
the real world dramatically increases the price you can charge. • We want high value products/ services that
are tailored to our customers needs so that they say to themselves – I never
knew someone could understand this at this level. • If you don’t understand your target market
(#1) nor what you’re selling, then you have no chance of knowing what
competitive advantage to create or what mafia offer to make. 4. Doing nothing
to generate leads. Thinking that hope
and a website are a strategy. • The more you can spend to get a lead, the less
you have to worry about competition. • There are lots of ways to generate
leads. Which is best depends on your
situation. That’s why testing is so
important. • You can start by seeing what competitors are doing. If they are using a particular lead
generation method for more than 4 months, they are probably getting an ROI from
it. • Draw your funnel and track the data. • There are 3 ways to GROW a
business. 1) increase the number of
customers; 2) increase the T per transaction; and 3) increase the frequency of
purchase or repurchase. 5. Push marketing instead of pull marketing. • Leverage
applies in marketing just as it applies in operations. It costs you the same to send out a flier
that gets a 1% response rate or a 10% response rate. By working on the right things in your
marketing you greatly increase your leverage. • Getting prospects to seek YOU
out and/or realize 'I need help' is pull marketing. • Spewing everything you
know out to your market is about you, not your customer. • Your marketing should itself be valuable. Give away some of your best stuff. • Get
people to act NOW. • Give your prospects ? results in advance. • Call out the
elephant in the room. • Repurpose content.
• Inherent simplicity applies in marketing too. People want simple ideas, not complex
ones. Influential writing is not about
writing better, it’s about simplifying things in a better way. • Without a
detailed avatar of who you are marketing/ writing to/ for, and what makes them
tick, you are engaging in blind target shooting.
Matsuno, T. (2009). Hitachi Tool case study. TOCICO International
Conference: 7th Annual Worldwide Gathering of TOC Professionals, Tokyo, JP,
Goldratt Marketing Group.
This presentation is organized as follows: corporate
profile, products, the production 50 project, why TOC, TOC’s effect,
example-drill project, summary and TOC next step: the 7 days production. Hitachi manufactures and sells tips, cutting
tools, wear-resistant products, tools for urban development and various machine
tools made of special steels, carbide alloys, etc. End mills account for about
60-70% of sales, drills and lathe turning tools are also produced. Hitachi has 2.5% of world market; however
profits are very high. The supply chain in Japan was described. Even if you reduce the tool costs, then you
see only a little effect on the customer. Though we charge a higher price
production 50 allowed us to reduce processing time for the customer by
50%. The journey of applying TOC to the
drill bit market is explained; the product is a low-priced, low-margin product;
the plant lost money for a couple years after entering the market. We looked at the solution for sales (SFS) and
found that drill breakage while in the drill hole was the biggest pain point
for the customer. We focused on those
customers that have this pain point. We
rehearsed the role play. We held a sales
promotion meeting for our staff. We gave
the staff the mafia offer. Sales
increased rapidly. Sales tripled in
2007. In this recession our production
line is still busy. The business became
profitable in 2007; now exporting to Europe.
The unrefusable offer (URO) was the basis for selling to the
customer. TOC also taught us how to
reduce lead time and more importantly how to think. Our next goal is to produce the product in 7
days; before production lead time was 60 days.
Pass, S. and B. Ronen (2004). TOC for market-constrained organizations.
TOCICO International Conference: 2nd Annual Worldwide Gathering of TOC
Professionals, Miami, FL, Goldratt Marketing Group.
This presentation shows a new structured methodology for
increasing throughput in a market-constrained organization. The key learning
points are: 1. A structured methodology
for increasing throughput in a market-constrained organizations. 2. New notions
such as permanent bottlenecks, strategic gating and tactical gating. Benefits
to attendees include: 1. How to apply
TOC to market-constrained organizations.
2. Learn how to increase throughput via better managing sales and marketing
staff.
Rhind, B. (2006). Achieving breakthrough sales at Prince Manufacturing
Corporation. TOCICO International Conference: 4th Annual Worldwide
Gathering of TOC Professionals, Miami, Fl, Goldratt Marketing Group.
The organization of this presentation is to provide a
description of Prince Manufacturing and its problems, the theory of constraints
solution, the implementation approach, the results and the lessons
learned. Prince Manufacturer was formed
in 1950 and now has five plants making welded and tie-rod cylinders, mono block
and sectional valves, pumps and low speed, high torque motors (ISO 9001
certified). They sell direct to large original equipment manufacturers (OEMs)
and use 18 distributors for small OEMs and catalog sales. The company experienced minimal growth and
flat profitability over the past 3 years.
They investigated TOC as they were frustrated with the status quo; they
intuitively knew there was a better way as they had some knowledge of The Goal,
and wanted to consider that a Viable Vision (VV) might exist. The TOC solution included: guaranteed on-time
availability and rapid response. The secondary offer to distributors was vender
managed inventory (VMI) and availability of high volume products. The solution for sales steps of the SFS
process consisted of creating the offer, synchronization between operations and
sales, training, delivering the offer, managing the pipeline and leveraging the
offer are described in detail for each market segment. Results include offers accepted grew from
less than 20% to over 80%. The pipeline
expanded 10 fold in six months. The
solution for sales now represents 70% of current sales. Lessons learned include: sales can never
start too early, not all sales people are equal, identify and implement measures
early, etc.
Roff-Marsh, J. (2004). Building a high throughput sales process (white
paper also). TOCICO International Conference: 2nd Annual Worldwide
Gathering of TOC Professionals, Miami, FL, Goldratt Marketing Group.
This presentation describes a radical approach to
managing a sales force with five scheduled appointments, five days a week;
appointments prioritized according to probability yield, the use of an
opportunity buffer maintained without sales personnel involvement and the
elimination of budgets, targets, bonuses and commissions. The new approach is contrasted against the
traditional sales management approach and described in detail giving broad
results.
Roff-Marsh, J. (March 31st, 2011). How to use social media to generate
sales opportunities for professional services. TOCICO Webinar Series.
TOCICO, Theory of Constraints International Certification Organization.
When Justin Roff-Marsh emigrated to the US to launch
a subsidary of his consulting firm, he under-estimated how difficult it would
be to generate sales opportunities in this mature and hyper-competitive
market. He quickly discovered that traditional marketing approaches --
even those that work well for his firm's clients -- simply failed to work
(these include, public relations, house events, trade shows and targetted
direct mail campaigns). Fortunately, as a result of a year of frantic
experimentation, Justin arrived at a lead-generation formula that is both
low-cost and remarkably effective. In this webinar he will chart his journey of
discovery and detail the formula. Although this formula incorporates
social media (Justin has transitioned from a skeptic to an reserved evangelist)
it does not require the kind of all-in commitment that other evangelists are
advocating. Justin will describe an approach that involves just the bare essentials
(no Facebooking, Tweeting or blogging for the sake of blogging!) As
well as describing a do-it-yourself approach -- and laying bare his own costs
and statistics -- Justin will be sure to allocate enough time for a
question-and-answer session.